NILOS

Product

VULCANIZING PRESS WITH PRESSURE BAG – TYPE EMU

EMU-Air and EMU-Liquid
  • Light construction for flexible use
  • Equipped for water / air cooling
  • Robust, flush fitting electric connections with a metal plug locking device
  • Quick heating time with optimum heating capacity
  • Quick cooling time due to integrated cooling channels
  • Optimum pressure and temperature distribution
Certified Pressure Bag
  • Robust rubber pressure bags with aramid reinforcement
  • Shape: rhombic 16° 42‘; 22°, rectangular 90°
  • Uniform pressure by the use of pressure bags
  • Either air pressure or a water/glycol mixture can be used as pressure medium
  • When using air pressure the surface pressure is max. 70 N/cm² (100 psi)
  • When using water/glycol mixture the surface pressure is max. 140 N/cm² (200 psi)
Various systems are available for pressure build-up:
EMU-Air with control box
  • Surface pressure up to max. 70 N/cm² (100 psi)
  • With safety valve and pressure gauge
EMU-Liquid with pressure water pumps
  • Pressure medium: water/glycol mixture
  • Pressure range: 70 – 140 N/cm² (100–200 psi)
  • With safety valve and pressure gauge
  • Also suitable for draining pressure bags
  • 400 V, 50 Hz *
Heating plates
  • Flexible heating plates and pressure bag system adapt to the conveyor belt’s surface during splicing
  • Particularly easy to transport due to the low weight of the single parts and the small dimensions
  • Uniform distribution of pressure due to NILOS surface pressure system
  • Flexible heating plates in sandwich construction
  • Shape: rhombic 16° 42‘; 22°, rectangular 90°
  • Low individual weight of heating plates
Cross Beams for pressure bag system
  • Light cross beams made of high-strength aluminium alloy
  • Maximum tensile and bending strength with minimum weight
  • Designed to be robust and to take up little space
  • High safety standards due to insertion of the tensioning bolts with safety pins in the cross beam profile
  • Spacing rails for correct and secure assembly of the cross beams are included with the press

For More Information and detail General NILOS Products, Please download : HERE

HOT VULCANIZING MATERIALS

Vulcanizing Solution STG-B, flammable

 

Solution for hot repairs and splicing of fabric and steel cord conveyor belts.

Solution * Unit Item no.
650 g Tin H 0312
 
 
Vulcanizing Solution STG-FW TRI-FREE, non flammable

Solution for hot repairs and splicing of rubber, fabric and steel cord conveyor belts.

Solution Unit Item no.
1000 g Tin H 0313

 

Hot Vulcanizing Materials with Splicing kits

NILOS splicing materials are designed with an overall composition to fit the conveyor belt compounds of most manufacturers. Knowing technical details of the belt to be spliced, NILOS offers individually for every customer and every belt a splicing kit with all components and amounts needed.

The following details are necessary:
  • conveyor belt width
  • details of quality (EP/ST)
  • splicing length (alternativ as per DIN)
  • rhombic 16° 42‘, 22°, rectangular 90°
  • thickness of top and bottom cover

 

Splicing kits for fabric belts
Splicing kits for Steel Cord

Top covers

Bottom covers

PULLEY LAGGING

   

THE GROOVED PULLEY LAGGING
  • Black pulley lining for increasing of the friction value between conveyor belt and pulley
  • minimizing of the belt slip and improvement of self-cleaning
  • protection of the pulley to prevent wearing off and corrosion

 

Quality* Hardness
DIN 53505		 Abrasion
DIN 53516		 Elasticity
DIN 53512		 Properties
U60 60 ± 5 Sh° A 115 mm³ 35% very good resistance to abrasion
U70 70 ± 5 Sh° A 115 mm³ 35% good resistance to abrasion
with high hardness
TB60 60 ± 5 Sh° A 100 mm³ 30% good resistance to abrasion
V 65 ± 5 Sh° A 200 mm³ 30% antistatic and extinguishing
NBR 65 ± 5 Sh° A 145 mm³ 25% oil and grease resistant

Diamond Grooves
  Height  A Width B Distance C Depth
klein 17 mm 33 mm 6 mm 3 mm
groß 51 mm 88 mm 6 mm 4 mm

Grooved Pulley Lagging Type RB – small diamond groove with bonding layer *

Thickness

Width

Length

 U60
Item no.		 U70
Item no.		 TB60
Item no.		 V
Item no.		 NBR
Item no.
8 mm 2 m 10 m T 1502-2 T 1520-2 T 1946-2 T 1556-2 T 1080-2
10 mm T 1504-2 T 1522-2 T 1948-2 T 1558-2 T 1810-2

Grooved Pulley Lagging Type RB – large diamond groove with bonding layer *

Thickness

Width

Length

 U60
Item no.		 U70
Item no.		 TB60
Item no.		 V
Item no.		 NBR
Item no.
12 mm 2 m   10 m   T 1505-3 T 1523-3 T 1950-3 T 1559-3 T 1811-3
15 mm T 1506-3 T 1524-3 T 1953-3 T 1560-3 T 1812-3
20 mm T 1507-3 T 1525-3 – – T 1813-3

 

Plain Pulley Lagging RB with bonding layer *
Thickness  Width  Length  U60Item no.  U70Item no. VItem no. NBRItem no.
8 mm   2 m 10 m T 1502-1 T 1520-1 T 1556-1 T 1808-1
10 mm     T 1504-1 T 1522-1 T 1558-1 T 1810-1
12 mm     T 1505-1 T 1523-1 T 1559-1 T 1811-1
15 mm     T 1506-1 T 1524-1 T 1560-1 T 1812-1
20 mm     T 1507-1 T 1525-1 – T 1813-1 
* Other dimsions and qualities on request, also available without bonding layer.


Downloads :

MATERIALS FOR COLD VULCANIZING

Repair patches TOPGUM TD and TOPGUM TDG with fabric reinforcement tapered edges.

 

Repair patches with bonding layer on one side for repair of rubber conveyor belts.

Thickness Width x Length * TD Item no. TDG Item no.
3 mm 100 x 100 mm H 0131 H 0141-G
3 mm 150 x 150 mm H 0132 H 0142-G
3 mm 200 x 200 mm H 0133 H 0143-G
3 mm 300 x 300 mm H 0134 H 0144-G
 

* Other contents on request

 

Cold Vulcanizing Materials with Repair kits.

 

Our repair materials are perfecty matched.

With information of the conveyor belt to be joined, we will specify and offer a matching connector kit with all the components and quantaties required.

Repair Kits for fabric belts:

 

Filler layer TOPGUM TS, cured

 

Filler layer with bonding layer on both sides for repair of fabric conveyor belts. Also available in V-quality (self-extinguishing quality).

    Thickness x Width x Length* Item no.
    3 mm x 25 mm x 10.000 mm H 0100
    3 mm x 50 mm x 10.000 mm H 0101
    3 mm x 75 mm x 10.000 mm H 0223
    3 mm x 100 mm x 10.000 mm H 0224
    3 mm x 150 mm x 10.000 mm H 0225
    3 mmx 200 mm x 10.000 mm H 0226
    3 mm x 500 mm x 10.000 mm H 0227

* Other contents on request

Cover layer TOPGUM TD, cured, with sloped edges on both sides

 

Cover layer with bonding layer on one side for repair of fabric conveyor belts. Also available in V-quality (self-extinguishing quality) and oil- and grease resistant.

Thickness x Width x Length* Item no.
2 mm x 100 mm x 10.000 mm H 0102
3 mm x 100 mm x 10.000 mm H 0230
5 mm x 100 mm x 10.000 mm H 0231
2 mm x 150 mm x 10.000 mm H 0103
3 mm x 150 mm x 10.000 mm H 0233
5 mm x 150 mm x 10.000 mm H 0234
2 mm x 200 mm x 10.000 mm H 0104
3 mm x 200 mm x 10.000 mm H 0236
5 mm x 200 mm x 10.000 mm H 0237
2 mm x 250 mm x 10.000 mm H 0105
3 mm x 250 mm x 10.000 mm H 0239
5 mm x 250 mm x 10.000 mm H 0240
2 mm x 500 mm x 10.000 mm H 0106
3 mm x 500 mm x 10.000 mm H 0242
5 mm x 500 mm x 10.000 mm H 0243

* Other contents on request

Cover layer TOPGUM TDG, cured, to leak on both sides

 

Cover layer with bonding layer on one side for repair of steel- and fabric conveyor belts, with fabric reinforecement. Also available in V-quality (self-extinguishing quality) and oil- and grease resistant.

Thickness x Width x Length * Item no.
3 mm x 100 mm x 10.000 mm H 0229-G
3 mm x 150 mm x 10.000 mm H 0230-G
3 mm x 250 mm x 10.000 mm H 0231-G
3 mm x 300 mm x 10.000 mm H 0232-G
3 mm x 400 mm x 10.000 mm H 0233-G
3 mm x 500 mm x 10.000 mm H 0234-G

 * Other contents on request

TOPGUM TG, cured

Rubberized fabric with bonding layer on both sides for cold repair of fabric conveyor belts.

Type Width Length* Item no.
TG 200 EP 160 200 mm 10.000 mm H 0250
TG 400EP 160 400 mm 10.000 mm H 0432
TG 600 EP 160 600 mm 10.000 mm H 0251
TG 1200 EP 160 1.200 mm 10.000 mm H 0301

* Other contents on request

Hard Cover TH, edges without slopes

Hard cover with bonding layer on one side for repair and splicing of rubber conveyor belts. Also available in V-quality (self-extinguishing quality).

Thickness Width Length* Item no.
2 mm 500 mm 10.000 mm H 0108
3 mm 500 mm 10.000 mm H 0246
4 mm 500 mm 10.000 mm H 0247
5 mm 500 mm 10.000 mm H 0248
6 mm 500 mm 10.000 mm H 0249

* Other contents on request

Cold cement TOPGUM TL-T50, flammable

Cold cement, especially for large surfaces, e.g. lining.

Cement* Hardener Unit Item no.
700 g 1 x 40 g 1 Set H 0050
700 g – Tin H 0050-K

* Other contents on request

Cold cement TOPGUM TL-T60, flammable

Cold cement for repair of fabric and steel cord conveyor belts and splicing of fabric conveyor belts.

Cement* Hardener Unit Item no.
700 g 1 x 40 g 1 Set H 0259
700 g – Tin H 0259-K

* Other contents on request

MECHANICAL ENGINEERING

ROTOCUT

 

  • safe cutting / separating of steel cord conveyor belts
  • cutting tools can be easily replaced
  • portable device for easy and rapid use in the field
  • the working direction can be corrected when guiding the device manually (in case of electric drive simply by pressing the switch)
  • a guide rail is not required
ROTOCUT RCM 20

  • belt thickness up to 20 mm
  • Ø steel cord up to7,5 mm (ST2500)
  • manual drive
  • carrying side max. 9 mm
  • running side max. 5 mm
  • weight 45 kg
ROTOCUT RCE 40

  • belt thickness up to 40 mm
  • Ø steel cord up to 11 mm (ST5400)
  • capacity 1,10 kW, 400 V, 50 Hz, 3 Ph*
  • cutting speed 1,10 m/min
  • carrying side max. 19 mm
  • running side max. 10 mm
  • weight 165 kg
  • emergency stop

 An application film can be found : HERE

 * Other voltages on request

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